Powertrain Engineer

Powertrain Engineer Experience: 4-8 yrs Job Location: PuneJob Description / Roles & Responsibilities: Responsible for executing the activities necessary to ensure validated release and sign-off of dedicated vehicle components and sub-systems including co-ordination to ensure appropriate cross functional representation and input from all relevant areas. The area of responsibility your activities will include: • Packaging of High Voltage Cables, busbar and It’s layout along with Plastic carriers required for HV & LV Battery pack. • Update in harness routing and Busbar based on Repackaging of interface components with co-ordination to system integration engineering team. • Understanding the Energy Storage system (Battery) sizing for Targeted vehicle performance. • Collaborate with systems engineers to ensure implementation of design changes during program development, prototype and production build phases according to project timeline. • Carry out stack-up analysis on Designed components. • Develop harness/ Busbar/Cell packaging, list out issues and drive resolution prior to validation builds. • Creating Test case, Design Rule or requirements as required. • Benchmarking & Concept Development. • Working on QAF, RFQ and Support Plan along with supplier/Buyer & VFM team. • Creating and managing DFMEA, PFMEA, BOD, BOP. • Comply with Grade/EMC/Safety Compliance. • Design and develop interface Plastics / sheet metal components required in Battery enclosure. • Support development of parts In-house or at supplier end. • Support in testing of the parts at supplier or in-house as per DV or PV. • Participate in Supplier PPAP activities & Periodic audits of suppliers to improve the quality and process improvements. • Support builds, creating supply plan for M1/VB & for production cars (Saleable vehicles). • Engineering solution for build issues & containing and fixing issues on current production vehicle. • Support creating a Circuit Schematics and validate the circuit for full architecture of the vehicle. • Release 3D Harness Assembly Model in PLM. • Experience of various change management processes like Engineering Change Requests etc. • Selection of harness coverings based on 3D model routing and packaging & surrounding geometry. • Develop harness packaging issues list and drive resolution prior to validation builds.Knowledge / Experience: • Prior Experience on HV battery pack, Cells and Modules. • Hands on experience with Designing and development on EDS HV harness and busbars, BMS. • Hands on experience in GD&T and tolerance stack up along with Sheet metal and Plastic part design. • Excellent communications skills demonstrated ability to communicate at all levels. • Good Knowledge on Tooling feasibility, Raw materials and their sources & familiarity with full design life cycle process. • Knowledge of EDU, Battery Modules, Busbar, DCDC converter and motors will be added advantage. • Knowledge of Life cycle of a vehicle will be an added advantage. • Key practitioner in problem solving techniques (eg: six-sigma) • Understanding of DFMEA, PFMEA • Experience of using industry standard ECR processes. • Experience EDS power distribution and components. • Good level of knowledge about manufacturing methods / technologies used for EDS Power DistributionPreferred: • Experience in Electrical wiring harness, busbar, Fuse, connectors, relays, routing and packaging in CATIA V5/V6 • Demonstrable experience of system release responsibility from concept to manufacture • Working knowledge of project delivery processes • Knowledge of bracket design/ plastic parts design

Apply Now