Senior Manager Manufacturing

We are Hiring for Our Senior Manager Manufacturing and Maintenance Operations for our Solid Tyre Manufacturing in Pudukottai Candidate Must be at the Level of Manager Manufacturing Plant Head Operations and Maintenance from Solid Tyre Manufacturing and OTR Manufacturing Industries across Tamil Nadu. Candidate must Have good Experience in Spoken Tamil and English Senior Manager Manufacturing Operations and Maintenance Ensure more than 95% Productivity - Plan vs Actual Ensure Man-power utilization - Kg/Man Hr to be analzed (Target vs Actual) and ensure TARGET I achieved Losses to be categorized under 4M and analyzed. RCCM to be prepared based on 4M Ensure production is running against firm work Order and SSO (BIG DATA) pattern. RFD given for firm work orders to be analyzed and action to be initiated for honouring (Completion of work orders) the committed dates Capacity vs Actual - Data to be analyzed on daily basis - Target - 90%. Action to be initiated if Actual production is less than 90% against Capacity Production materials availability to be checked and ensure feeding is appropriate for production to run without any stoppage Ensure FIFO is followed for usage of Production materials Defects to be controlled as per AOP target. Root cause to be analysed for all defective tyres and Counter measure to be taken FTR to be analysed on daily basis and action to be taken for achieving FTR% as per AOP TARGET Claims to be analysed, CM to be taken in process for reducing the same To ensure Process is been carried out as per SOP. Check list to be prepared and process parameters (as defined by EDC) to be cross checked Ensure all Systems (GT-1,2,3&4) are followed up prompty without deviation 5S to be followed inside shop floor. All Pending points to be slated and review every fortnight TPM principles to be followed inside shop floor. All Pending points to be slated and review every fortnight Friction plant production to be followed and to be achieved as per set TARGET Quality parameters as defined by EDC ought to be followed up and ensured in Friction plant All Safety principles ought to be followed and ensured in Friction plant Lump stock - Safety stock to be maintained in Friction plant Machine break down hrs to be controlled as per AOP target Machine maintenance expenses to be controlled as per AOP Target Fuel cost/Kg and Fuel consumed/Mt to be controlled and achieved as per AOP target Power cost/Kg and Power units consumed/Mt to be controlled and achieved as per AOP target Hose and coupler consumption to be controlled and achieved as per TARGET MTBF and MTTR to be analysed and controlled All Utility equipments to be maintained 100% adherance to Machine preventive maintenance in STD, FP and OTR Mould break down Hrs to be controlled and achieved as per AOP TARGET. Mould maintenance Expenses to be controlled and achieved as per AOP Target Defect to be Mould and machine to be achieved ZERO MPR, QPR and APR ppt with Data's to be prepared and reviewed with Head-Operations All Safety principles ought to be followed and ensured in STD and OTR plant Ensure proper maintenance of CRITICAL SPARES w.r.t machine and mould maintenance ISO documentations and procedures to be followed in Production, Quality, Mc Maintenance, Mould Maintenance and stores CIA, TPM, WCM, 5S and SAFETY review to be conducted regularly DRM and Daily operation meeting to be conducted regularly and update to be given to Head-Operations Give helping hand and Inputs for all Projects being carried out inside PDK plant Involvement in all EDC activities and report to be submitted to Head-operations and Head-EDC Co-ordination with Purchase, HR, Accounts, Logistics and EDC for smooth running of operations Plant (prod, Quality, Mc maintenance, Mould Maintenance and Stores) operations related bills to be endorsed and expenses to be analyzed and controlled if necessary Co-ordination with sister concern divisions whenever necessary.

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