Process Engineering Manager

Key Responsibilities1. Process & Manufacturing Engineering- Develop, evaluate, and optimize manufacturing processes for fabrication, tubular components, and paint shop operations. - Troubleshoot process issues and implement corrective/preventive actions to improve efficiency and product quality. - Lead Low-Cost Automation (LCA) and Kaizen projects to enhance productivity and reduce operational costs. - Prepare and validate process documentation including SOPs, process flow diagrams, and control plans.2. Fabrication & Welding Operations- Oversee fabrication processes involving TIG & MIG welding, ensuring adherence to design and quality standards. - Manage production of tubular and sheet metal parts, ensuring accuracy of fixtures, jigs, and weld assemblies. - Support Tool Engineering in developing and maintaining production tooling for consistent quality output.3. Paint Shop & Surface Coating- Manage liquid paint and powder coating operations, including pretreatment, phosphating, and curing processes. - Establish and control paint process parameters to ensure consistent coating thickness, finish, and adhesion. - Implement paint material control, minimize wastage, and ensure environment, health, and safety (EHS) compliance.4. Quality & System Implementation- Demonstrate in-depth knowledge of DFMEA, FMEA, APQP, and PPAP for process and product validation. - Collaborate with quality and design teams for first-time-right production, ensuring compliance to ISO / IATF 16949 standards. - Drive root cause analysis and implement continuous improvement plans based on quality feedback.5. Lean Manufacturing & Industrial Engineering- Apply Lean Manufacturing tools such as VSM (Value Stream Mapping), Line Balancing, DILO (Day In the Life Of), and TOC (Theory of Constraints) to streamline processes. - Conduct facility layout planning, capacity analysis, and workforce optimization for improved operational flow. - Manage production services including routings, cell manufacturing, material handling, and workflow management.Key Skills & Competencies- Fabrication, Tubular Manufacturing, TIG & MIG Welding - Paint Shop & Powder Coating, Phosphating - Process Engineering, Layout Inspection - DFMEA / FMEA / APQP / PPAP - Lean Manufacturing – VSM, Line Balancing, DILO, TOC - Tool Engineering & Fixture Design - Low-Cost Automation & Continuous Improvement - Production Planning & Industrial Engineering

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