Thermal Design Engineer

Job Title: Thermal Design Engineer Location: Hyderabad, India Department: R&D / Engineering Reports To: Head – R&D & Product Development About PH1 IndustriesPH1 Industries Pvt. Ltd. is a leading engineering and fabrication company specializing in Alternate Fuel Feeding Systems, Bulk Material Handling Equipment, and Emission Control Systems for cement, waste-to-energy, and waste management industries. Position OverviewWe are seeking an experienced Thermal Design Engineer to lead the design and optimization of industrial drying systems and thermal process equipment. The ideal candidate will have strong expertise in heat balance calculations, drying kinetics, and CFD analysis for process equipment handling alternate fuels, biomass, and industrial wastes. Key ResponsibilitiesPerform heat and mass balance calculations for drying systems, including pre-heater, cooler, and hot gas generator integrations.Develop and validate drying kinetics models for various waste and AFR materials (e.g., RDF, biomass, sludge, etc.).Design and size thermal components—heat exchangers, rotary and belt dryers, and air/gas flow systems.Conduct CFD simulations to analyze temperature distribution, flow patterns, and heat transfer efficiency.Optimize energy consumption and ensure compliance with emission and safety standards.Work closely with mechanical, process, and automation teams to translate design concepts into manufacturable systems.Support R&D efforts in prototype testing, performance evaluation, and scale-up design.Prepare technical documentation including design reports, datasheets, and performance specifications. Desired Skills and CompetenciesProven experience in Thermal Process Design, preferably in dryers, heaters, or combustion systems.Strong understanding of thermodynamics, fluid mechanics, and heat transfer.Hands-on experience with CFD tools (ANSYS Fluent, COMSOL, or equivalent).Familiarity with energy efficiency, waste heat recovery, and process integration concepts.Exposure to drying kinetics of waste and AFR materials will be an added advantage.Excellent analytical, documentation, and team-collaboration skills. EducationB.E./B.Tech. or M.E./M.Tech. in Thermal Engineering, Energy Engineering, or Chemical/Mechanical Engineering.Experience Required: 5+ years

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