Senior Engineer-PF Instrumentation(DCS& Automation)

Position Title: PF Instrument (DCS & Automation) About the Role The role involves ensuring high availability and reliability of plant instrumentation and control systems across Lines 1, 2, and 3. Responsibilities Ensure high availability and reliability of plant instrumentation and control systems across Lines 1, 2, and 3. Plan, review, and implement preventive maintenance programs to minimize breakdowns and improve equipment performance. Troubleshoot and analyze instrumentation failures, conduct root cause analysis, and implement corrective and preventive actions. Maintain and support DCS systems including Unity Pro with FLS, ABB 800xA, Schneider DCS/EPE, and PI Historian systems. Maintain and troubleshoot Kiln, Cooler, Raw Mill, Coal Mill instrumentation, UPS systems, and auxiliary systems. Maintain and support XRF, XRD, CBA, AAQMS, and CEMS analyzers in compliance with CPCB/SPCB norms. Maintain weighing systems (Schenck & FLS), Smart MCCs, field instrumentation, hydraulics, VVVFDs, and fieldbus networks (Profibus/Profinet). Ensure upkeep of utility instrumentation systems including CCTV, Telephone, and Tele‑PA systems. Prepare and monitor annual maintenance, shutdown, and project budgets; control costs and justify variances. Manage critical spares and inventory through SAP to avoid production interruptions. Implement and utilize SAP PM/MM for notifications, measuring points, preventive maintenance orders, and performance reports. Supervise, coach, and develop frontline executives to enhance technical capability, safety practices, and behavioral skills. Ensure compliance with Electrical Inspectorate, statutory requirements, ISO, WCM, safety systems, and internal standards. Initiate and execute reliability improvement, CAPEX, and strategic improvement projects. Maintain accurate technical, statutory, and ISO documentation for the instrumentation section. Hands on experience in DCS (Unity pro with FLS), DCS-ABB 800XA & Schneider EPE), Plant instrumentation like Weighing systems, Analyzers, sub control systems and PLC’s, XRF & XRD, AAQMS systems, Utilities like Telephone & Tele-PA systems, Schenck & FLS make Weighing systems, Various Field instrument, Profibus & ProfiNet Networking, VVVFDs, Hydraulics, Stacker Reclaimer, Spares & Inventory management. Qualifications B. Tech (ECE) Experience: 5-10yrs Location: Andhra Pradesh Cement Works - Tadipatri Required Skills Experience with DCS systems and plant instrumentation. Knowledge of SAP PM/MM. Ability to troubleshoot and analyze instrumentation failures. Preferred Skills Experience with XRF, XRD, CBA, AAQMS, and CEMS analyzers. Familiarity with ISO documentation.

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