Job Title

JOB DESCRIPTIONAssistant Manager / Senior Executive – Decal PrintingDepartment: Manufacturing / Production | Specialization: Multi-Color (Up to 20 Colors) Helmet GraphicsRole SummaryThe Manager / Senior Executive – Decal Printing is responsible for managing end-to-end decal printing operations for complex multi-color (up to 20 colors) helmet graphics. This role ensures high quality, color accuracy, maximum productivity, and on-time delivery while leading a skilled team on the shop floor.Reporting To - Plant / Production Head Location - Manufacturing PlantExperience - 5 – 10 YearsJob Type - Full-Time / Permanent1. Key ResponsibilitiesA. Production ManagementPlan and execute daily and weekly production schedules.Handle multi-color (10–20 color) decal jobs efficiently.Ensure optimum machine utilization and minimize downtime.Coordinate production planning across different plants.B. Printing Process ControlSupervise all critical printing processes:Screen preparation and exposureInk mixing and shade matchingPrinting sequence (color-to-color alignment)Ensure proper execution of:Registration accuracyLayer thickness controlDrying and curing processC. Color ManagementAchieve accurate Pantone and master sample matching.Control shade variation across production batches.Maintain standard ink recipes for brands such as Scopa, Sunny, EPTA, Sericol, etc.D. Quality AssuranceMonitor and control defects including:Pinholes and bubblingMisregistrationInk spreading and smudgingPeelable issues and butter paper marksImplement inline and final inspection systems.Ensure compliance with customer standards, especially for export brands.E. Material & Ink ControlMonitor ink viscosity and thinner ratios.Assess decal paper surface energy compatibility.Coordinate with suppliers for material trials and process improvements.F. Team ManagementLead, train, and develop:Machine operatorsHelpersQuality inspectorsBuild skill levels for handling complex 15–20 color jobs.Ensure discipline, safety, and productivity on the shop floor.G. Continuous ImprovementReduce rejection rates and rework through systematic analysis.Improve productivity (output per machine) and first-pass yield.Implement lean practices and kaizen initiatives.H. Documentation & ReportingMaintain production reports, rejection analysis logs, and ink consumption records.Update daily MIS boards, rejection trends, and operational dashboards.2. Required SkillsTechnical SkillsDeep knowledge of screen printing processes (multi-color setups).Expertise in ink systems: solvent-based, peelable, UV, and specialty inks.Mastery of registration techniques for high-color-count jobs.Understanding of drying systems: IR, UV, and forced air.Knowledge of decal behavior and transfer mechanics on curved helmet surfaces.Managerial SkillsProduction planning and capacity management.Root cause analysis and systematic problem-solving.Team leadership, coaching, and performance management.Vendor coordination and supplier development.3. Experience & QualificationsCriterion Requirement Total Experience5 – 10 Years in Decal / Screen Printing IndustryMulti-Color ExperienceMinimum 2 – 3 Years handling 10+ color jobsIndustry PreferenceHelmet Mfg | Automotive Decals | Appliance Graphics | Industrial Printing4. Key Performance Indicators (KPIs)KPI Description Target Rejection % Defect rate across all jobsMinimum / Near ZeroOn-Time DeliveryJobs delivered as per schedule ≥ 98%Color Match RateFirst-pass Pantone/sample approval ≥ 95%ProductivityOutput per machine / operator per shiftContinuous ImprovementCustomer ComplaintsPost-delivery quality issuesZero Tolerance5. Special Focus — 20-Color JobsHandling 20-color decal jobs demands an elevated level of technical precision. The following areas require dedicated expertise:Focus Area RequirementRegistration ControlPerfect color-to-color alignment across all 20 layers without drift or cumulative error.Print Sequence PlanningStrategic sequencing of colors to avoid contamination, trapping issues, and overprint complications.Controlled DryingManaged drying / curing between each layer to prevent smearing, blocking, and deformation.