Job Title

Key Responsibilities 1. Shift Monitoring: ○ Oversee and manage the entire production process during the assigned shift. ○ Ensure smooth plant operations and coordinate with different teams (maintenance, quality, and logistics). 2. DCS Operation: ○ Operate and monitor Distributed Control Systems (DCS), specifically YOKOGAWA, EMERSON, or equivalent, to ensure optimal production processes. ○ Conduct regular system checks and handle alarms and deviations in the DCS. ○ Collaborate with automation engineers to troubleshoot and optimize DCS configurations for better process efficiency. 3. Process Control & Optimization: ○ Ensure adherence to process parameters, production targets, and quality standards during production. ○ Continuously review process data to optimize yields, reduce wastage, and maintain safety standards. ○ Implement operational improvements in line with the plant’s objectives. 4. Compliance & Safety: ○ Maintain strict adherence to all safety, health, and environmental regulations during production activities. ○ Conduct safety checks and ensure all production processes meet regulatory compliance standards. ○ Participate in safety audits and implement corrective actions where necessary. 5. Coordination with Maintenance: ○ Liaise with the maintenance team for planned or corrective maintenance of plant equipment and DCS systems. ○ Ensure that any issues impacting production are addressed and resolved promptly. 6. Production Reporting: ○ Prepare daily, weekly, and monthly reports related to production, equipment downtime, and shift performance. ○ Analyze production data to track efficiency and identify areas for improvement. 7. Team Leadership: ○ Lead, train, and manage production shift operators and technicians. ○ Assign tasks and monitor the team’s performance to ensure production targets are met. 8. Inventory & Resource Management: ○ Coordinate with the warehouse and procurement teams to ensure the availability of raw materials and consumables. ○ Keep track of inventory levels and report any shortages that could impact production. 9. Changeovers & Cleaning: ○ Oversee equipment changeovers, cleaning, and preparation for new batches in compliance with SOPs. ○ Ensure all procedures are documented and followed meticulously. 10. Continuous Improvement: ○ Actively participate in continuous improvement programs, like Lean Manufacturing or Six Sigma, to enhance production processes and reduce costs.